Bitumen Emulsion Plant
Bitumen emulsions are a widely-used binder in road construction applications like surface dressing and priming. As an oil-in-water emulsion, bitumen is dispersed within water. The GAJJAR Bitumen Emulsion Plant is outfitted with a GAJJAR High Shear Colloidal mill, engineered to guarantee the highest possible dispersion of bitumen in water. We primarily manufacture and supply two types of equipment for producing bitumen emulsion.
- Our Products
BATCH TYPE BITUMEN EMULSION PLANT
GAJJAR’s automatic batch bitumen emulsion plant is the perfect solution for businesses that don’t need large-scale production. This versatile system allows you to manufacture a variety of bitumen emulsions, including cationic, anionic, modified, and micro surfacing emulsions, providing flexibility without the need for a massive setup. The plant’s efficient batch system prepares the water-and-chemical soap mixture while simultaneously preparing the bitumen with a solvent, streamlining your production process and saving valuable time.
- Low Cost - The compact design is an excellent fit for small-scale operations and projects with a limited budget.
- Precision and Quality - A hi-shear colloidal mill ensures small, uniform particle sizes, while a Coriolis mass flow meter provides precise, highly accurate dosing of bitumen and solvent.
- Easy to Use - The system is equipped with a PLC-based control panel that makes the equipment simple to operate. You can also save and store recipes for future use.
- Increased Efficiency - The option to use two or more batching tanks helps reduce preparation time.
- Mobile and Versatile - The entire plant is built into a container and can be mounted on a trailer, allowing for easy transport and mobile operation.
- Our Products
INLINE BITUMEN EMULSION PLANT
GAJJAR’s fully automatic inline bitumen emulsion plant is ideal for customers with large-scale production needs. This highly automated system delivers a continuous output of your desired bitumen emulsion. The inline design provides exceptional flexibility for changing grades, as chemicals are dosed directly into the water line, eliminating the need to prepare separate soap batches. This makes it quick and easy to switch between different emulsion grades.
- Continuous Production - Ideal for large-scale operations, it eliminates the downtime associated with batch preparation
- High Precision - A Coriolis mass flow meter ensures accurate dosage of bitumen, solvent, and emulsifier.
- Easy Operation - A PLC-based control panel simplifies use and allows you to save and store recipes.
- Reduced Costs & Risks - It requires less labor and handling, which lowers operational costs and minimizes health hazards.
- Superior Quality - A high-shear colloidal mill produces a small, uniform particle size.
- Mobile & Flexible - The containerized, trailer-mounted design allows for mobile operation, and it's built for quick product changeovers.