In the world of road construction, the ability to transform solid bitumen into a workable liquid state is the heartbeat of the project.
Whether the bitumen arrives in drums or jumbo bags, the efficiency of your melting process determines the pace of your entire operation.
At Gajjar, we approach this challenge with a philosophy of “Engineering Reliability” to ensure that your site never stops moving.
From our base in Ahmedabad, we provide ISO 9001:2015 certified solutions designed to handle the rigors of large-scale infrastructure projects across various global climates.
1. Bitumen Drum Decanters: Safety and Continuous Flow
For projects relying on bitumen supplied in standard drums, our GBDC series decanters offer a capacity range of 3.5 to 7 tons per hour.
We engineer these units to maximize thermal efficiency while ensuring operator safety.
- Continuous Drum Feeding: The system ensures uninterrupted operation, allowing for a steady stream of bitumen processing.
- Hydraulic Loading: A robust hydraulic mechanism pushes drums seamlessly into the heating chamber, making the handling process safe and effortless.
- Dual-Zone Heating: The upper zone functions as the melting chamber, while the lower zone serves as a reservoir for storing melted bitumen, keeping it ready for immediate transfer.
- Indirect Heating: Utilizing a Thermic Fluid Heater with capacities ranging from 300,000 to 600,000 Kcal/hr, the system delivers high performance at 87% efficiency.
2. Jumbo Bag Melters: High-Performance Throughput
As global logistics shift toward larger packaging, our Bitumen Jumbo Bag Melters (GBBM series) provide a robust solution for converting solid bitumen from 1-ton bags into a uniformly heated liquid.
- Rapid Melting: Designed to reduce project delays by increasing throughput, these units can process between 4 and 10 tons per hour.
- Integrated Hoist: A heavy-duty electric hoist mechanism allows for the safe and efficient loading of jumbo bags, reducing manual labour and improving site safety.
- Energy Efficiency: The melting chamber is fully insulated with high-density rock wool or glass wool and GI sheets to minimize heat loss during operation.
- Precision Control: Thermostatic temperature regulation maintains optimal melting conditions, ensuring a consistent output that meets project specifications.
3. Integrated Storage: Keeping the Supply Chain Fluid
Melting is only half the battle; proper storage is essential for maintaining the bitumen at the correct viscosity for mixing. Our storage solutions cover a range of 15 to 45 tons in various configurations:
- Direct & Indirect Heating Tanks: Available in U, O, and Cuboid shapes to fit your site’s specific footprint.
- Specialized Tanks: We also offer Bitumen Emulsion tanks (with optional stirrers) and Light Fuel Oil tanks to support all aspects of your plant’s fuel and material needs.
Why Choose the Gajjar Ecosystem?
A bitumen melter is more than just a heating chamber; it is a critical piece of engineering that must work in harmony with your Asphalt Batch or Drum Mix plants. By choosing a Gajjar solution, you benefit from:
- Rugged Durability: Every unit features high-pressure seamless heating tubes tested to withstand extreme conditions.
- Rapid Installation: Our systems are often skid-mounted and pre-wired, ensuring they can be set up quickly once they reach your project site.
- 24-Hour Support: We provide round-the-clock troubleshooting and genuine spare parts to ensure that “unforeseen malfunctions” never turn into project-stopping delays.
Expert Insight: When calculating your site’s needs, remember that mentioned capacities represent the absolute potential under perfect circumstances. We recommend consulting with our engineering team to select a model that provides a comfortable buffer for your specific environmental conditions.
Ready to streamline your bitumen logistics?
Visit our website to explore our full technical specifications or to request a quote for your next international project.