Mobile Drum Mix Plant
Gajjar Equipments Pvt. Ltd. is a well-known manufacturer, supplier, and exporter of Mobile Drum Mix Plants. We design our products keeping the requirements of clients in consideration. Our product is ideal construction equipment for manufacturing asphalt for building roads through batch mixing.
- transport optimised
Mobile Drum Mix Plant
CONTINUOUS ASPHALT MIXING
GAJJAR Mobile continuous mix plants are highly versatile and adaptable, making them ideal for temporary construction projects and remote job sites. Mounted on trailers or skids, these plants can be easily transported to different locations, enabling on-site production of asphalt mix. Mobile continuous mix plants offer convenience and flexibility, allowing contractors to respond quickly to project demands and produce asphalt mix where and when it’s needed. They are commonly used for road maintenance operations, emergency repairs, and infrastructure projects in remote or challenging environments.
GAJJAR Mobile Asphalt Plants excel in scenarios where frequent site changes are necessary without compromising production quality. These plants are designed for maximum mobility, meeting the diverse needs of road contractors seeking high-quality machinery. The pre-wired chassis of the portable asphalt mixing plant ensures quick installation and start-up. Notably, it requires no or very little foundation
HIGHLIGHTS
- Highly mobile, compact plants
- Low transportation cost and ease of installation
- Our prewired chassis offers full mobility, featuring components like a junction box, kingpin system, and pneumatic braking on each chassis.
- Excellent mixing performance and quality
- Separated heating and mixing process
- Mixing time can be adjusted based on recipe and capacity
- With our complete package, you can start producing hot-mix asphalt promptly
Exceptional Pavement Mix Output
Capacity range:
30 TPH To 160 TPH
Working Principle
1. Weighing Virgin Aggregates:
The virgin aggregates (such as sand, gravel, and crushed stone) are individually weighed from the cold feed bins using a variable, continuous, and automatic belt speed. The proportions are determined by the control systems. Once weighed, the aggregates are transferred to the dryer via a charging conveyor.
2. Drying and Heating:
The aggregates enter the primary zone of the drum mix plant, where heat from the burner dries and heats them. Next, the aggregates move to the secondary zone, where asphalt is added. Here, the aggregates and asphalt are thoroughly blended. Continued drying also occurs in the secondary zone.
3. Aggregate Flow and Mixing:
Drum mixers are equipped with flights (internal paddles) that direct the aggregate flow and spread the aggregates across the cross-section of the drum. The aggregates must not only rotate with the revolving motion of the drum but also spread out sufficiently. This ensures quick and efficient heating and drying of all particles.
4. Continuous Asphalt Production:
The drum mix plant produces the asphalt concrete mix continuously. To manage this continuous flow, a temporary holding bin or surge silo is used. Various conveying devices can transport the asphalt concrete from the discharge end of the drum mixer to the holding bin or surge silo. Common means of transport include bucket elevators, drag slat conveyors, and belt conveyors.
Technical Information
| MODEL | MDMX-30 | MDMX-40 | MDMX-50 | MDMX-60 | MDMX-65 |
|---|---|---|---|---|---|
| RATED OUTPUT @ 3% moisture content | 20 – 40 TPH | 40 - 60 TPH | 60 - 90 TPH | 90 – 120 TPH | 120 – 160 TPH |
| MOBILITY ARRANGEMENT | |||||
| Chassis 1 | Bin Feeder, Dryer, Venturi Pollution Unit | 4 Bin Feeder | 4 Bin Feeder | 4 Bin Feeder | 4 Bin Feeder |
| Chassis 2 | Bitumen Tank, Fuel Tank | Dryer with Pollution Control Unit | Dryer with Pollution Control Unit | Dryer with Pollution Control Unit | Dryer with Pollution Control Unit |
| Chassis 3 | Prewired Control Panel with Cabin and Genset (Optional) | Bitumen Tank, Fuel Tank | Bitumen Tank, Fuel Tank | Bitumen Tank, Fuel Tank | Bitumen Tank, Fuel Tank |
| Chassis 4 | NA | Prewired Control Panel with Cabin and Genset (Optional) | Prewired Control Panel with Cabin and Genset (Optional) | Prewired Control Panel with Cabin and Genset (Optional) | Prewired Control Panel with Cabin and Genset (Optional) |
| Standalone Components | Load Out Conveyor, GOB Hopper | Load Out Conveyor, GOB Hopper, Filler Unit | Load Out Conveyor, GOB Hopper, Filler Unit | Load Out Conveyor, GOB Hopper, Filler Unit | Load Out Conveyor, GOB Hopper, Filler Unit |
NOTE: The plant’s production rate can vary depending on the following factors: aggregate moisture, the altitude where equipment is installed, the percentage of fine aggregates in the mixture, mixture temperature, fuel’s calorific power, and the specific weight of the aggregates.
Per GAJJAR’s policy of constant upgradation of products, specifications are subject to change without prior notice.
- FAQ?
FAQs About Our Mobile Drum Mix Plant?
A mobile drum mix plant is a compact and portable asphalt mixing plant designed for road construction projects. It facilitates the mixing of asphalt and aggregates on-site, ensuring efficient and consistent production of asphalt.
Our mobile drum mix plants are available in a range of capacities, typically from 20 TPH to 160 TPH. Custom capacities can also be provided based on your specific requirements.
Ease of Transportation: Can be moved to remote project locations.
Quick Installation: Requires minimal time for setup and commissioning.
Cost-Effective: Reduces dependency on third-party asphalt suppliers.
Continuous Operation: Ensures uninterrupted asphalt production.
The mobile drum mix plant is ideal for:
Small to medium-scale road construction projects.
Maintenance and repair of existing roads.
Projects in remote or difficult-to-access locations.
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